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Polytetrafluoroethylene (PTFE) Engineered Plastics

Polytetrafluoroethylene (PTFE)

PTFE is a high-performance fluoropolymer widely recognized for its exceptional chemical resistance, extremely low friction, and outstanding performance across a broad temperature range. Unlike most engineering plastics, PTFE remains stable and functional in highly corrosive, chemically aggressive, and low-lubrication environments where other materials rapidly degrade.

Its unique molecular structure gives PTFE a rare combination of non-stick behavior, thermal stability, and electrical insulation, making it an essential material for sealing, sliding, and chemically exposed components across multiple industries.

By enabling reduced friction, improved reliability, and resistance to harsh media, PTFE is often selected for applications where maintenance reduction, purity, and long service life are critical.

PTFE Properties Overview

PTFE stands apart from conventional engineering plastics due to its dominance in chemical inertness and friction control rather than mechanical strength. While it may not match reinforced plastics or metals in load-bearing capability, PTFE excels when components must survive aggressive environments while moving smoothly and reliably.

  • Temperature Performance
    • Continuous operating temperature up to 500 °F (260 °C)
    • Melting temperature approximately 620 °F (327 °C)
    • Retains flexibility and performance even at cryogenic temperatures
  • Chemical Resistance
    • Virtually inert to most chemicals, except molten sodium and fluorine, at elevated temperatures and pressure.
    • Does not absorb moisture and shows negligible swelling or degradation
  • Low Friction & Non-Stick Behavior
    • One of the lowest coefficients of friction among solid materials
    • Excellent for dry-running and low-lubrication applications
  • Mechanical Characteristics
    • Soft and flexible compared to most engineering plastics
    • Exhibits creep under sustained load, which must be considered in design
    • Performs best in low-to-moderate load applications
  • Electrical Properties
    • Outstanding electrical insulation across wide temperature and frequency ranges
    • Low dielectric constant and dissipation factor
  • FDA & EU Regulatory

PTFE Plastic Properties

Select a Material to Compare:


Our Product Offering

PTFE Type Primary Fillers Wear Resistance Friction Load Capacity PFAS Best For Typical Applications
Virgin PTFE None Low Very Low Low Yes Chemical resistance, static sealing Gaskets, valve liners, chemical seals
Modified PTFE Proprietary polymers Moderate Very Low Moderate Yes Dynamic seals needing better creep resistance Rotary seals, dynamic gaskets
Glass-Filled PTFE Glass fiber High Moderate Low Moderate Yes Structural support & wear resistance Valve seats, wear rings
Carbon-Filled PTFE Carbon / graphite Very High Low High Yes Dry-run & electrically conductive service Bearings, bushings, pump components
Bronze-Filled PTFE Bronze powder Very High Moderate Very High Yes High-load, non-food industrial service Hydraulic seals, thrust washers
Graphite-Filled PTFE Graphite High Very Low Moderate Yes Low-friction dynamic sealing Compressors, pumps, piston rings
MoS₂-Filled PTFE Molybdenum disulfide Moderate High Low High Yes Oscillating or sliding motion under load Wear pads, slide bearings
Custom Specialty-Filled PTFE Engineered blends Tunable Tunable Tunable Yes Optimized life, wear, or compliance OEM-specific sealing & bearing solutions

Markets Served

  • Aerospace
  • Chemical Processing
  • Semiconductor
  • Food & Beverage
  • Pharmaceutical
  • Oil & Gas
  • Industrial
  • Robotics & Automation
  • Electrical & Electronics
  • Agriculture and Construction

Typical Products and Applications

Products
  • Semi-finished forms: Rods, Tubes & Sheets
  • Machined components
  • Gaskets and seals
  • Sleeve, flanged and thrust bearings
  • Wear components
  • Skived films
  • Piston Rings
  • V-Packings
Applications
  • Valves
  • Pumps
  • Compressors
  • Mixers
  • Filling Machines
  • Bridge Bearings
  • Hydraulic & Pneumatic Cylinders
  • Food contact and High purity components

Limitations of PTFE

  • Lower mechanical strength compared to reinforced plastics and metals
  • Susceptible to creep under continuous load
  • Not suitable for high-load structural applications without reinforcement

PTFE vs Other Materials

  • PTFE vs PEEK
    • PTFE offers far superior chemical resistance and significantly lower friction, while PEEK provides higher strength, stiffness, and better load-bearing capability.
  • PTFE vs UHMW-PE
    • Both offer low friction, but PTFE performs better at high temperatures and in chemically aggressive environments, whereas UHMW-PE provides better impact strength.
  • PTFE vs Metal
    • PTFE eliminates corrosion, requires no lubrication, and reduces wear in sliding applications, though it cannot replace metals in high-load structural roles.

When Should You Choose PTFE?

PTFE is typically selected when:

  • Chemical resistance is the primary requirement
  • Extremely low friction or non-stick behavior is critical
  • Components must operate without lubrication
  • High purity or contamination-free performance is required
  • Electrical insulation is needed across wide temperatures
  • PTFE may not be ideal where high mechanical loads, tight dimensional tolerances under stress, or cost optimization are the primary drivers.

Frequently Asked Questions About PTFE

Is PTFE chemically inert?

Yes. PTFE is resistant to almost all chemicals, making it one of the most chemically inert polymers available.

Does PTFE require lubrication

In most cases, no. PTFE’s inherently low friction allows it to perform well in dry-running and low-lubrication conditions.

Can PTFE be used in food and pharmaceutical applications?

Yes. Virgin & certain filled PTFE is widely used in food, beverage, and pharmaceutical processing due to its purity and non-reactive nature.