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Polyimide (PI) Engineered Plastics

Polyimide (PI)

Polyimide is a high-performance engineering polymer known for its exceptional thermal stability, outstanding mechanical strength, and reliable performance in extreme environments. Unlike many thermoplastics, polyimide maintains its properties at very high temperatures while offering excellent wear resistance and dimensional stability.

These characteristics make polyimide an ideal choice for demanding applications involving continuous heat, friction, and mechanical stress, where conventional plastics and even some metals fail. Polyimide is widely used in aerospace, semiconductor, and industrial applications requiring long-term reliability.

Polyimide Properties Overview

Polyimide stands out for its ability to operate continuously at elevated temperatures while maintaining mechanical integrity. While it does not offer the chemical inertness of fluoropolymers, polyimide excels in high-temperature, high-wear, and precision applications where strength and stability are critical.

  • Temperature Performance
    • Continuous operating temperature up to 572 °F (300 °C)
    • Short-term exposure possible up to 750 °F (400 °C)
    • Retains mechanical properties better than most engineering plastics at elevated temperatures
  • Chemical Resistance
    • Good resistance to oils, fuels, and many solvents
    • Not recommended for strong acids, bases, or steam exposure
  • Dimensional Stability
    • Low thermal expansion
    • Maintains tight tolerances under thermal cycling and continuous heat exposure
    • Suitable for precision machined components
  • Mechanical Strength
    • High tensile and compressive strength
    • Excellent resistance to creep under continuous load
    • Maintains stiffness and strength over a wide temperature range
  • Electrical Properties
    • Excellent electrical insulation
    • Stable dielectric properties at high temperatures
    • Suitable for electrically insulating components in harsh environments

PI Plastic Properties

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Our Product Offering

  • Virgin Grade
  • Carbon Filled

Markets Served

  • Aerospace
  • Semiconductor
  • Electronics
  • Oil & Gas

Typical Products and Applications

Products
  • Semi-finished forms: Rods, Tubes & Sheets
  • Precision machined components
  • Bearings, bushings, and thrust washers
  • Wear pads and sliding elements
Applications
  • Semiconductor processing equipment
  • Aircraft and Aerospace components
  • High temperature bearings
  • IC Test Sockets
  • Grippers for Glass Industry
  • Injection Mold nozzle tips

Limitations of Polyimide

  • Higher material cost
  • Limited resistance to strong acids, bases, and hydrolysis
  • Processing and machining require specialized expertise

Polyimide vs Other Materials

  • Polyimide vs PTFE
    • Polyimide delivers significantly higher strength and wear resistance, whereas PTFE excels in chemical resistance and ultra-low friction.
  • Polyimide vs PEEK
    • Polyimide offers superior high-temperature capability and wear performance, while PEEK provides better chemical resistance and toughness.
  • Polyimide vs Metal
    • Polyimide reduces weight, eliminates corrosion, and performs well in high-temperature wear applications, though metals remain necessary for extreme structural loads.

When Should You Choose Polyimide?

Polyimide is typically selected when:

  • Continuous or intermittent exposure to high temperatures is required
  • Components experience friction, wear, or sliding motion
  • Long-term dimensional stability is critical
  • Metal replacement is desired to reduce weight or eliminate lubrication
  • Electrical insulation must be maintained at elevated temperatures

Frequently Asked Questions About Polyimide

Is polyimide suitable for wear and bearing applications?

Yes. Polyimide offers excellent wear resistance and performs well in dry-running and low-lubrication environments.

Can polyimide replace metal components?

In many high-temperature and wear-focused applications, polyimide can replace metals while offering weight reduction and corrosion resistance.